Precision for Challenging Applications
Precision for Challenging Applications
Where Precision Meets Passion – Solutions for Complex Bakery Applications
Special applications are where our expertise truly comes to life. Whenever trays are unconventional, product geometries unusual, or production requirements highly specific, we see not a challenge — but an opportunity to create something exceptional. Complex spraying tasks demand more than standard solutions. They require a deep understanding of bakery processes, precise engineering, and a commitment to delivering stable, repeatable results even under demanding conditions.
This is exactly where Unispray’s Special Solutions excel. With individually controlled nozzles, advanced motion control and intelligent regulation, these systems are designed to apply release agents only where they are needed — with absolute accuracy and minimal waste.
For bakeries that produce specialty items, premium products or unique shapes, these systems open the door to cleaner results, higher efficiency and consistent quality — batch after batch.
Compact 1–20 E – Precision Spraying with Intelligent Electronic Control
The Compact 1–20 E is engineered for bakeries that require reliable accuracy, stable production and clean, repeatable spraying results. Its electronic high-precision regulators and Siemens S7 PLC ensure that every recipe runs exactly as intended — no variation, no manual correction, no wasted release agent. Operators can switch between products instantly, supported by intelligent recipe management that keeps settings consistent across batches.
The 20-liter tank with integrated low-level detection supports continuous operation without interruptions, while exchangeable spray bars allow quick adaptation to different tray and mould formats. Optional automatic filling further increases uptime and reduces manual handling.
With its hygienic stainless-steel construction and advanced control technology, the Compact 1–20 E helps bakeries improve coating quality, reduce consumption and maintain a cleaner, more efficient production environment.
UNI ZA – Versatile Multi-Station Spraying System for Diverse Bakery Moulds
The UNI ZA is designed for bakeries that work with a wide variety of moulds and require a highly flexible spraying solution. Built around a 3.5-meter transport section, the system can accommodate several spraying stations within one continuous line. This allows the UNI ZA to process different shapes — from strapped bread pans to bundt moulds and speciality forms — without changing equipment or interrupting production.
Each station can activate or deactivate individual spray nozzles automatically, ensuring that every mould receives the exact amount of release agent needed. For more complex geometries, an optional rotating nozzle provides complete and even coverage across curved surfaces.
This intelligent, modular approach reduces overspray, improves product quality and supports a cleaner, more efficient workflow. The UNI ZA is ideal for bakeries that require versatility, repeatability and seamless integration into their existing production process.
U 18 Spray Head – High-Volume Spraying System
for Intensive Production Requirements
The UNI 180 is designed for bakery environments where large quantities of release agent must be applied quickly, reliably and with absolute consistency. Using the powerful U18 stainless-steel nozzles in combination with a high-capacity supply system, the UNI 180 delivers a strong, uniform spray pattern even during long production cycles.
At the heart of the system is its circular pump loop, which continuously circulates the release agent throughout the machine. This prevents sedimentation and ensures that the agent remains perfectly homogeneous at all times — an essential benefit when spraying larger volumes.
With its stable flow, controlled application and robust industrial design, the UNI 180 provides the performance needed for demanding bakery operations. It is the ideal solution for bakers who require consistent high-volume spraying with minimal downtime and maximum process reliability.
UNI 180 E – High-Speed Precision Spraying with Full Electronic Control
The UNI 180 E is engineered for bakeries that require extremely accurate spraying at very high production speeds. Equipped with movable U18 spray heads, each individually controlled, the system delivers precise and targeted application even in complex or multi-lane setups. This makes the UNI 180 E ideal for pattern spraying, selective coating and demanding production schedules where consistency is essential.
With its 20-liter tank, manual filling and integrated low-level detection, the unit supports continuous operation without interruptions. Electronic high-precision regulators ensure stable spray patterns, while the Siemens S7-1200 PLC provides advanced product selection and recipe management for fast changeovers.
Combining speed, precision and intelligent control, the UNI 180 E gives bakeries a powerful tool for achieving uniform, efficient and repeatable spraying performance — even under intensive industrial conditions.
Rotor Spray 20 E – Precision Spraying for Round Moulds and Circular Bakeware
The Rotor Spray 20 E is specifically designed for bakeries that work with round or circular moulds and require precise, controlled application of release agent. Equipped with movable U18 spray heads, the system delivers accurate and even coverage across multiple round shapes. To ensure perfect uniformity, the bakeware is briefly stopped under the rotor during spraying, allowing the rotating heads to coat every surface with exceptional consistency.
With a 20-liter tank, low-level detection and electronic high-precision regulators, the Rotor Spray 20 E provides reliable and stable operation throughout the production day. The Siemens S7-1200 PLC enables product selection and recipe management, making changeovers quick and easy.
Its combination of targeted spraying, intelligent control and hygienic stainless-steel construction makes the Rotor Spray 20 E an ideal solution for bakeries producing bundt cakes, round tins or other specialty moulded products.